Cast Embossed Film Extrusion Line

The Cast Embossed Film Extrusion Line from Heaven Extrusions is engineered for manufacturing premium embossed films with exceptional clarity, superior softness, excellent surface texture, and consistent film quality. Designed for continuous high-volume industrial production, the line combines advanced cast film extrusion technology with precision embossing systems to produce high-quality embossed films suitable for hygiene, medical, industrial, agricultural, automotive, and protective film applications.

The machine is equipped with high-output extrusion systems for processing PE, PP, EVA, and specialty polymers with stable melt quality and uniform film formation. Precision T-die technology ensures flawless thickness control and superior optical properties, while efficient chill roll systems provide rapid cooling and smooth film finishing performance. Advanced embossing stations generate uniform micro and macro embossed surface patterns with excellent consistency and finishing quality. The line also includes servo-based winding systems for perfect roll formation and stable 24x7 high-speed production operation.

The intelligent PLC control system provides real-time monitoring, process control, and recipe management for efficient industrial operation. The robust industrial machine structure offers vibration-free operation, auto edge guiding systems for accurate film alignment, load cell-based tension control systems for consistent winding, turret or single-station winding options, energy-efficient heating and cooling systems, fast changeover capability, and simplified machine operation.

The machine is suitable for manufacturing baby diaper PE back sheet films, medical drape films, surgical films, mattress protector films, hygiene films, automotive embossed films, rubber release films, industrial protection films, embossed cover films, and specialty laminated embossed products. Available technical configurations support die widths up to 2250 MM, film thickness ranges from 40 to 150 GSM, production capacities up to 300 KG/HR, and line speeds up to 100 MPM for industrial-scale embossed film production.

Product Highlights:

• High-output extruder for PE, PP, EVA & specialty polymers
• Precision T-die for uniform thickness control
• Efficient chill roll cooling system
• Advanced embossing station with uniform surface patterns
• Servo-based winding system for stable roll formation
• Intelligent PLC control with recipe management

Key Features:

• Robust vibration-free machine construction
• Auto edge guiding system for film alignment
• Load cell-based tension control system
• Turret or single-station winding options
• Fast changeover and easy operation
• Energy-efficient heating and cooling system

Technical Specifications:

• Models: HSCEFL/1000, HSCEFL/1500, HSCEFL/2000
• Screw Size: 75 MM To 110 MM
• Die Width: 1250 MM To 2250 MM
• Film Thickness Range: 40 To 150 GSM
• Max Line Speed: Up To 100 MPM
• Max Melting Capacity: 120 To 300 KG/HR
• Total Connected Load: 85 KW To 160 KW

Applications:

• Baby Diaper PE Back Sheet Films
• Medical & Surgical Films
• Mattress Protector & Hygiene Films
• Automotive Embossed Films
• Rubber Release Films
• Industrial Protection Films